STEADY DIE CASTING SOLUTIONS

SDS LEADING TO ENGINEERING AND CONSULTING TO THE DIE CASTING INDUSTRY

• SDS HELPED PRODUCE NUMBER OF SUCCESSFUL ALUMINUM DIE CASTING . WE HAVE ASSISTED DIE CASTING BUSINESS

OWNERS , MANAGERS , ENGINEERS AND OPERATORS IN REDUCING COSTS , WHILE IMPROVING PRODUCTIVITY , PROFITS

AND CUSTOMER SATISFACTION . CHANCES ARE YOU OWN ANY KIND OF DIE CASTING , WE HELPED DEVELOP AND PRODUCE .

SDS “HANDS ON” WHEN IT COMES TO SOLVING PROBLEMS AND

TRAINING .

• SDS PROVIDE HIGH PRESSURE DIE CASTING CONSULTING AND

ENGINEERING SERVICES TO THE GLOBAL DIE CASTING MARKET

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CONSULTING

• DIE CASTING CONSULTING SERVICES ARE AVAILABLE “ ON AND OFF SITE “

• LET US REDUCE YOUR STARTUP TIME AND SCRAP RATE .

• LET US IMPROVE YOUR PRODUCTIVITY .

• WE CAN PROVIDE TRAINING ON THE FLOOR OR IN YOUR CLASSROOM

• WE CAN SHOW YOU HOW TO TURN YOUR PROCESS MONITORING EQUIPMENT INTO A POWERFUL TOOL FOR QUALITY

IMPROVEMENT AND COST REDUCTION

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TRAINING TO EMPLOYEES

• Die Cast Gating

• Process Control

• SPC (Statistical Process Control)

• Die Casting Defects

• Metal melting and handling

• Machine hydraulics and pneumatic

• PQ^2

• D.O.E., (Design of Experiments)

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PROBLEM SOLVING THIS CAN FALL INTO SEVERAL CATEGORIES

• SCRAP REDUCTION THROUGH PQ² ANALYSIS , OBJECTIVE WOULD BE TO “CUT IN HALF” .

• THE SDS WORKING WITH YOUR STAFF AS A TEAM CAN PERFORM THE EVOLUTION , THIS WILL HELP REINFORCE BOTH THE SIGNS APPLIED TO THE SOLUTION AS WELL AS TEAM CULTURE NECESSARY FOR LONG TERM GROWTH AND SUCCESS .

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PROCESS CONTROL IMPLEMENTATION AND TRAINING

• USING YOUR MONITORING EQUIPMENT , WE WILL DEMONSTRATE THE BENEFIT OF USING PROCESS MONITORING TO IDENTIFY THE “KEY PROCESS PARAMETERS” . ONCE THIS IS ESTABLISHED , WE WILL TRAIN YOUR DESIGNATED PERSONNEL , SUCH AS DIE CAST SUPERVISORS , SETUP , TOOLING ENGINEERS , PROCESS ENGINEERS AND MAINTENANCE PERSONNEL IN THE USE AND INTERPRETATION OF THE DATA .

Zinc Die Casting Process